Mechanical Component Tolerance

What is CNC?
CNC (Computer Numerical Control) is a system that controls the functions of a machine
tool using coded instructions processed by a computer. It is an advanced version of NC (Numerical Control), where a dedicated stored-program computer performs some or all of the control functions based on the program stored in its memory. In a CNC system:

๏‚ท The program is entered once and stored in the computerโ€™s memory.

๏‚ท The part program, containing instructions, is fed into the computer.

๏‚ท These instructions are interpreted by the controller and converted into signals.

๏‚ท The signals activate the machine tool to perform the required operations. Stages in Producing a Component Using CNC:

  1. Part Program Creation o Written using G-codes and M-codes to describe the sequence of operations. Can be created manually or using a CAD/CAM system, often done offline.
  2. Loading the Program
    o The part program is loaded into the machineโ€™s computer (controller). o It can be edited or simulated using the controllerโ€™s input device.
  3. Execution
    o The controller processes the program and sends signals to the machine
    components. o The machine performs operations as per the programmed instructions.
  4. Advantages of CNC:
  5. ๏‚ท High accuracy and repeatability
    ๏‚ท Requires less operator skill
  6. ๏‚ท Greater flexibility
    ๏‚ท Reduced inspection needs
    ๏‚ท Simplifies complex machining tasks
    Disadvantages of CNC:
  7. ๏‚ท High initial investment cost
  8. ๏‚ท Higher maintenance requirements
    ๏‚ท Not cost-effective for low-volume product